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China's steel industry accounts for approximately 11% of the country's total energy consumption and 23% of industrial energy consumption, making it a significant area of concentrated energy use and pollution emissions. There is still a gap between the current energy efficiency levels and the advanced global standards
Traditional manual inspections and data recording methods cannot monitor comprehensive or detailed energy consumption and carbon emission data, making it difficult to provide quantitative analysis and diagnostics to support optimized energy efficiency, operation, and carbon reduction for enterprises
Energy performance for production is counted on a monthly basis. However, mechanisms such as peak-valley electricity, energy-saving technological transformation, and internal energy consumption assessments are incomplete, and the energy management system is imperfect, making it difficult to meet the requirements of lean management
The on-site environment of energy station rooms and the numerous, complex equipment require operations such as disconnector operation, power outage maintenance, and station room access to rely on human experience for management, making it difficult to ensure effectiveness
The intelligent sensor control devices and the energy efficiency management cloud service platform enable power monitoring, analysis, optimized management, and coordinated control. Assist users in improving energy use efficiency and ensuring power supply safety and reliability, reducing energy costs, actively participating in demand response, and avoiding overloads, thus delaying capacity expansion. It promotes energy saving, emission reduction, and electricity substitution, contributing to "carbon peak and carbon neutrality."
Visualized electricity management
Electricity information is clearly displayed in chart form, making it easy to understand. Cloud services support convenient and efficient access via web browsers and apps, and can interface with campus/enterprise management systems to achieve customized interface presentations
Digital operations docking
The system integrates with the user's production, operation, and management systems to enable data sharing and connectivity. It facilitates energy consumption analysis, product-specific energy consumption, and energy performance management across various departments, workshops, production lines, processes, and stages
Specialized energy efficiency analysis
Query and analysis of detailed energy data. includes power and power quality analysis, power (load) analysis, power and electricity cost analysis, power quality analysis, water/gas usage analysis, energy consumption comparison analysis, and time-based energy consumption analysis
Real-time energy monitoring
The system utilizes hardware devices, local monitoring software, and cloud-based monitoring SaaS to collect, transmit, and manage data from distribution circuits and key energy-consuming equipment. It provides real-time monitoring of load and energy conditions and, when necessary, enables protection and remote local control operations
Intelligent supply-demand balance
It maintains dynamic balance and optimization of energy and load under various modes, ensuring the maximum supply quality and reliability of power based on the priority of load and power sources. It automatically adjusts equipment operation schedules to avoid peak loads and reduce electricity costs reasonably
Proactive demand response
The system actively responds to the main station or dispatch's rated limits on user power loads, achieving harmonious regulation of power supply and demand, and demand-side management. It automatically supports regional energy collaboration and orderly power peak shaving, while also enabling the user to receive demand response compensation
IoT cloud platform
The system adopts a compatible and open IoT cloud service architecture, facilitating data sharing and system collaboration. The public information and application service cloud platform enables information sharing between energy authorities/service organizations and energy users, facilitating multi-party coordination and interaction
Edge-side collaborative control
The system interfaces with the campus' intelligent control system at the edge layer, enabling coordinated control of intelligent electrical load facilities such as air conditioning, lighting, and charging stations. It participates in automatic demand response and orderly power management, contributing to energy savings and cost reduction
The intelligent energy O&M control system is primarily designed for supply-side energy users, including photovoltaic stations, wind turbines, energy storage stations, charging stations, integrated energy stations, and multi-energy integration stations. It facilitates intelligent O&M and monitoring across these scenarios, enabling intelligent energy O&M on the regional energy production and supply side.
With "safety and efficiency" as the goal, and "business collaboration" and "data integration" as the core, based on the requirements of one-click sequence control, intelligent substations, and centralized control station construction, the system adheres to the new-generation architecture of substation secondary products that are autonomously controllable and compliant with information security standards. It relies on new technologies such as "big data, cloud computing, IoT, AI, and intelligence" and introduces innovative applications such as intelligent sensing, intelligent ticketing, intelligent verification, and intelligent maintenance. This expands anti-misoperation control from primary equipment operations to secondary equipment operations, maintenance tasks, and O&M activities, achieving comprehensive anti-misoperation safety management and control.
The campus energy efficiency management system utilizes digital IoT and other intelligent power technologies to provide comprehensive monitoring and management of power distribution, distributed energy equipment, personnel, and environments for users such as enterprises, factories, hospitals, campuses, and buildings. It enables operational monitoring, energy efficiency management, intelligent O&M energy coordination, transfer supply operations, and full lifecycle management of equipment assets. The system also meets the requirements of government and power regulatory authorities for online energy consumption monitoring and demand-side management, contributing to the goals of "carbon peaking and carbon neutrality."
The intelligent O&M system for electrical operations in steel enterprises integrates sub-systems such as comprehensive automation, online monitoring, intelligent inspections, and safety management and control. It achieves intelligent applications like panoramic monitoring, sequence control operations, intelligent alarms, robotic inspections, fault diagnosis decision-making, and equipment health assessments. The system enhances the intelligent power supply O&M management of steel enterprises across five business dimensions: monitoring, operation, measurement, inspection, and maintenance. It builds a panoramic digital intelligent O&M platform handling millions of data points, making the power supply O&M process visible, measurable, preventable, and controllable, which ensures safer, more efficient, and more intelligent O&M management
Steel enterprises feature large, dense equipment, complex processes, tightly coupled production processes, and operate in high-temperature, high-pressure environments across multiple areas. Traditional "human and institutional" management methods are insufficient to manage on-site work safety. The solution addresses the tasks and risks in each phase of steel enterprise operations, aiming to ensure the safety of personnel, equipment, and processes. It adopts a control approach combining "technical defense, human defense, and physical defense." By integrating digital technology with the operational management processes of steel enterprises, it enables measurable, visible, predictable, and controllable operations. This comprehensive risk management approach enhances operational efficiency and supports the development of an intrinsically safe, digital steel enterprise.