Products
Solutions
Due to the complexity and urgency of petrochemical electrical operations, operators are under significant mental and physical pressure.
There are multiple safety risks during petrochemical electrical operations, requiring operators to remain constantly vigilant, increasing the uncertainty of the work.
The petrochemical electrical operation rules are numerous and have strict requirements for the sequence of operations, making it easy for errors and delays to occur, which can negatively impact production efficiency and safety.
In the event of an emergency during the production process, there is a high demand for timeliness. Traditional single-point remote control and on-site operations often struggle to meet the urgent requirements for emergency response.
The one-click sequence control system includes a one-click sequence control host, a double confirmation device for disconnect switches, a ground wire status collection device, a secondary equipment status collection device, remote control clamps, and remote control circuit breakers. It achieves full monitoring and control of primary and secondary equipment within the station, meeting the high-reliability requirements of misoperation prevention and double confirmation of disconnect switch status, providing safer and more reliable technical support for the implementation of one-click sequence control.
One-click operation
Through preset sequence control tickets and operation rules, one-click operations are implemented for each stage. The system automatically executes a series of commands to achieve the automatic switching of the operating status of petrochemical electrical equipment.
Comprehensive status awareness
It enables comprehensive monitoring of the status of primary and secondary equipment, including ground wires, clamps, circuit breakers, and switching handles, providing more comprehensive status information for one-click sequence control, making operations safer.
Anti-misoperation verification
During operations, the anti-misoperation verification mechanism ensures that primary and secondary equipment, as well as grounding wires, are checked to prevent misoperations, making the process safer and more reliable.
Full remote control of equipment
The system can achieve fully remote one-click sequence control of both primary and secondary equipment. Primary equipment includes circuit breakers, disconnect switches (trolleys), and ground switches, while secondary equipment includes clamps, circuit breakers, and switching handles.
With data integration and business collaboration as the main focus, the intelligent O&M safety management and control system for the petrochemical industry enables comprehensive and intelligent management of petrochemical power supply systems, providing support for safety assurance, efficiency improvement, emergency response, and green energy savings. The system comprehensively controls unsafe behaviors of personnel and unsafe factors in equipment, ensuring the effective implementation of safety production regulations, eliminating equipment safety hazards, preventing accidents, and building a safety management system for the entire power supply O&M process.
In view of the content and risks of each operation stage in power generation enterprises, and with the goal of ensuring the safety of personnel, equipment, and the operation process, the system adopts a "technical defense + human defense + material defense" management approach. By integrating digital technology with power plant operation management, it enables measurable, visible, predictable, and controllable operations. This approach comprehensively manages operational risks, improves efficiency, and supports the construction of intrinsically safe intelligent power plants.
The system aims to ensure the correctness and completeness of energy isolation, safeguarding the safety of maintenance operations. Through electronic workflows, digital permission management, isolation lockout attachments, and mobile work terminals, the system effectively addresses common issues such as cumbersome paper-based process management, irregular isolation processes, and inaccurate feedback of on-site status during the energy isolation process. It improves the efficiency and safety of energy isolation, and promotes the digitalization and intelligence of petrochemical production management.
The system integrates cloud services, mobile applications, and IoT technologies to achieve comprehensive safety management of the production process. The system's business modules include operational safety management and control, personnel safety management and control, environmental monitoring, and equipment monitoring, covering positioning, safety training, intelligent inspections, environmental parameter monitoring, safety procedure execution, and emergency response. The overall system structure effectively integrates various safety controls, ensuring comprehensive safety management throughout the petrochemical production process.
By deploying various intelligent devices such as sensors, HD cameras, infrared thermal imagers, robots, and drones, the system collects real-time key parameters of electrical equipment, including temperature, vibration, sound patterns, meter readings, and environmental data. Through big data analysis and AI algorithms, the monitoring data is deeply mined and intelligently analyzed to enable functions like fault prediction, condition assessment, and life expectancy forecasting. The system generates visual reports, improving the efficiency and management of petrochemical electrical O&M while enhancing the safety and stability of petrochemical equipment operations.
This system provides closed-loop control for the entire process, personnel, and elements involved in the operation, maintenance, and inspection of the power supply system in petrochemical enterprises. It enables intelligent O&M management, including safe operations, intelligent inspections, information monitoring, status warnings, and decision support. This ensures the safety of both personnel and equipment, achieves the goal of reducing manpower while improving efficiency, and offers data support for condition-based maintenance of equipment.
The petrochemical electrical integrated automation system, based on unified standards and a unified platform, features optimized configuration and enhanced safety. Adhering to an open design philosophy, it represents a new generation of intelligent substation integrated automation systems, combining monitoring, control, protection, measurement, and remote communication functionalities into a single solution. The system follows a top-down design approach, using a layered and distributed structure to meet the O&M requirements of petrochemical electrical systems. It optimizes secondary circuits, reduces testing and maintenance workloads, and makes substation operations more economical, reliable, and intelligent. The system can be applied to both intelligent substations and conventional substations.
The petrochemical electrical automation control system is applied in large and medium-sized oil refining enterprises for centralized substation monitoring. It focuses on electrical automation monitoring and control, enabling data collection, remote control, anti-misoperation interlocking, operation ticket management, and video surveillance applications. It ensures the reliable power supply of high-precision equipment and numerous medium- and low-voltage motors, while maintaining the stability of power supply lines, transformers, switches, disconnector operations, and secondary equipment, enhancing the intelligence and informatization of petrochemical power supply systems. The system adopts advanced cross-platform technology and a distributed architecture, meeting the high reliability and safety requirements of power systems. The unified development platform and integrated diagram model technology support the latest one-click sequence control and secondary equipment monitoring technologies, ensuring reliable operation of electrical equipment and fast operations, reducing the workload for electrical maintenance personnel.
The electrical intelligent O&M management system integrates subsystems such as comprehensive automation, online equipment monitoring, intelligent inspection, and video services, enabling the access and management of millions of data points. It achieves refined management of the entire equipment lifecycle by leveraging big data, deep learning, and other advanced technologies. Through multi-service data integration and visualized O&M mapping, the system provides a “one-stop service” for electrical O&M, achieving the goals of more convenient, efficient, and secure management.