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The use of red curtains, signage, and tape as the main methods lacks mandatory interlocking mechanisms, posing risks of detachment, loss, and changes in position.
Relying on unlock keys for unlocking operations poses a risk of entering the wrong bay and misoperating running equipment.
Relying on manual verification by the work permit issuer and the responsible person lacks effective technical measures, making it impossible to ensure the accuracy of status verification.
The substation maintenance safety management and control system enhances the locking and control functions for substation maintenance, and adds mandatory interlocking for secondary safety measures, maintenance topology verification, pre-test directed authorization, and online equipment status verification. It also integrates the maintenance workflow with existing anti-misoperation devices/systems to establish a comprehensive safety management system for the entire maintenance process, including safety measure deployment, operation control of safety measure devices, maintenance equipment drive operation, safety measure removal, and equipment status comparison, improving the production safety level of substation maintenance.
Mandatory deployment of secondary safety measures
Different types of locking methods are applied to secondary equipment such as hard clamps, secondary circuit breakers, operation handles, and trip/close buttons.
Custom maintenance rules
The system supports three modes: single equipment maintenance, area equipment maintenance, and full-site equipment maintenance. It provides corresponding maintenance logic based on equipment type and connection relationships, allowing only equipment that meets maintenance logic to be included in the maintenance task during ticket creation.
Pre-test/drive directed authorization
During on-site testing of maintenance equipment, the system determines whether the equipment is authorized using maintenance keys. If yes, on-site operation testing is allowed; if not, operation is prohibited. During remote drive operations, only authorized maintenance equipment can be remotely operated; otherwise, operation is prohibited.
Online status comparison
The system records equipment status before and after maintenance, automatically comparing the collected status information and issuing alarms if discrepancies are found.
With "safety and efficiency" as the goal, and "business collaboration" and "data integration" as the core, based on the requirements of one-click sequence control, intelligent substations, and centralized control station construction, the system adheres to the new-generation architecture of substation secondary products that are autonomously controllable and compliant with information security standards. It relies on new technologies such as "big data, cloud computing, IoT, AI, and intelligence" and introduces innovative applications such as intelligent sensing, intelligent ticketing, intelligent verification, and intelligent maintenance. This expands anti-misoperation control from primary equipment operations to secondary equipment operations, maintenance tasks, and O&M activities, achieving comprehensive anti-misoperation safety management and control.
Based on microcomputer anti-misoperation technology, the safety management and control system for substation operation and inspection targets every aspect of integrated O&M workflows, including switching, maintenance, and repair operations. Through process refinement and system applications, combined with existing innovative technologies, it establishes a platformized, networked, and intelligent substation O&M safety management and control system. This platform fully covers safety control for O&M and repair across multiple disciplines, effectively improving work efficiency, reducing operational costs, and enhancing power safety production levels.
JOYO advanced minicomputer-based anti-misoperation integrated operation system has evolved through three generations of substation microcomputer anti-misoperation technology, accumulating experience from over 40,000 substations. By introducing innovative design concepts and leading key technologies, it serves such functions as simulated operation, anti-misoperation interlocking, and operation ticket management. The system utilizes a computer key to unlock on-site equipment, receive, and transmit data, while various locks are used to interlock on-site equipment, preventing electrical misoperations and ensuring safe and controllable disconnector operations.
The intelligent 3D anti-misoperation system ensures safety management and control during disconnector operations, equipment maintenance, and routine inspections by utilizing 3D visualization of the work site, real-time personnel positioning, trajectory tracking, violation detection, and real-time voice alarms for risks. This system effectively prevents unsafe and non-standard operations, such as exceeding work boundaries, entering live bays by mistake, or misoperation of equipment, which provides strict control over personnel trajectories, work areas, and operational behaviors.
With "safety and efficiency" as the goal, and "business collaboration" and "data integration" as the core, based on the requirements of one-click sequence control, intelligent substations, and centralized control station construction, the system adheres to the new-generation architecture of substation secondary products that are autonomously controllable and compliant with information security standards. It relies on new technologies such as "big data, cloud computing, IoT, AI, and intelligence" and introduces innovative applications such as intelligent sensing, intelligent ticketing, intelligent verification, and intelligent maintenance. This expands anti-misoperation control from primary equipment operations to secondary equipment operations, maintenance tasks, and O&M activities, achieving comprehensive anti-misoperation safety management and control.
Based on the new generation of centralized control systems and PMS, build anti-misoperation applications for centralized control stations, intelligent ticketing micro-applications, and mobile applications, linking the production control area, management information area, and internet area. This will establish a digital workflow for disconnector operations, a mobile execution model, realizing intelligent ticketing, real-time anti-misoperation throughout the process, unlocking and closing the loop in management, and unified management of operational information, which enhances the quality and efficiency of disconnector operations at centralized control stations and ensures the safety of on-site operations.